Steel Billet Induction Heating Furnace

Billet length range: 2 meters or more. Type: Induction Heating Machine. Electric Induction Heating Machine for Round Rod Square Steel Billet Reheating Furnace for Rolling Mills. Foster Induction Private Limited. The selection of right forging temperatures for plain carbon and alloy steels to avoid possible damage by incipient melting or overheating. Place Style: Vertical. With an induction based system this does not create a problem. The finished product rate is high. Online heating: Pipe anti-corrosion coating, long steel rod heating, steel (wire) tube online quenching and tempering. Trademark: Nianda More.

Steel Billet Induction Heating Furnace Repair

If all these parameters are operating properly, according to the laws of thermodynamics, each billet will be heated to the same temperature. Enerlly analytics detected that the per hour production rate for the IBH was very low compared to the rated capacity which is alarming. Including the induction heating forging part, material loader and unloader part, forging furnace part, cooling tower part, and also the material store car. Additional savings arise from reducing the maintenance activities that would be necessary with a conventional heating furnace and reducing the number of operating staff.

Steel Billet Induction Heating Furnace Vs

Inductotherm's IMZ™ multi-zone technology takes induction furnaces to the next level. Type: Aluminum Heating Furnace. False low measurements can be caused by heavy scale, and false high measurements can be caused by the induction field overheating a sharp edge, such as a lip that is formed when the billets are cut to length. When induction heating is used instead of conventional combustion furnaces, direct emissions of CO2, NOx and SOx during billet heating before the rolling process within a CMT™ minimill are completely eliminated. The system can be supplied with optional equipment such as transformers or water recooling systems. This enables optimum temperature control. High levels of productivity are ensured by a higher degree of automation and low rates of waste parts. The induction heating furnace is mainly used for heating of metal materials before forging, extrusion, hot rolling, shearing, and heat treatment of metal materials, such as quenching, tempering, tempering and the like. Inert gas ports are provided at the base of the coil to allow for a controlled atmosphere inside of the induction coil. Heating Time: 25 Min More. With proper setup and installation, a single-color sensor can provide better process control be-cause it is minimally biased by the hot lip or edge. SEC was set at 430 kWh/tonne initially for performance improvement.

Steel Billet Induction Heating Furnace Manufacturers

Run 2D or 3D simulation of your choice. The consistency and repeatability of induction make it ideal for integrating into automated production lines. Optical Pyrometers Group. As shown in the picture, the temperature profile during transport from the casting machine to the rollingline is cooler at the surface than in the middle. In the simulation, two systems under consideration—two-stage and three-stage systems—in the progressive heating of the billet.

The powerful combination of advanced engineering, product innovation and over 55 years of experience in induction heating has made Inductoforge® systems the world leader MORE ». Input and output system: non magnetic stainless steel material, corrosion resistance, long service life, cylinder, Light screen switch and other components adopt well-known domestic brands. This application example illustrates applications of this type that would nominally be built using the following products: however, additional products may be required to completely define and model it. For the surface heating of steel parts, induction heating is considered to be the application best suited for this. At the conclusion, results like temperature and magnetic field are displayed in 3D renderings, plots, and more.

To determine the right combination of products for your modeling needs, review the Specification Chart and make use of a free evaluation license. This lip can be 100ºF or hotter than the billet surface, resulting in the billet being rejected for being over the temperature limit for the process. Most heating systems lose a lot of heat as they transmit heat to the surroundings. Flexibility of operation.

Sun, 28 Jul 2024 19:16:55 +0000