Gem Electric Car Repair Manual

An onboard charger plugs in to any regular outlet and recharges the batteries for eight to 14 hours, depending on the model. An electric charging station will also tell you if the battery is dead or functional. 0 DC Controller Kit EZ-G0/Club Car/Yamaha Series/Shunt*. After all the safety procedures specified by the Percentage of Specific Gravity Open-Circuit manufacturer have been followed, start the unit. A voltage range from 12. How to Troubleshoot a GEM Car. WHEELS & TIRES 6 - 4 REPLACEMENT TIRES The original equipment tires provide a proper balance of many characteristics such as: • Ride • Noise • Handling • Durability • Tread life • Traction • Rolling resistance • Speed capability It is recommended that tires equivalent to the original equipment tires be used when replacement is needed.

1. How to reset gem car controller repair troubleshoot
2. How to reset gem car controller
3. How to reset gem car controller wiring diagram

How To Reset Gem Car Controller Repair Troubleshoot

Disconnect the parking brake cables from the tension equalizer. It is powered by the 12v buss in the controller. These systems include the motor, the battery pack, and the GEM car controller. INTRODUCTION 1 - 3 VEHICLE IDENTIFICATION/SAFETY CERTIFICATION LABEL DESCRIPTION A label, containing the Vehicle Identification Number (VIN) and safety certification, is located above the bench seat on the underside of the rear roof panel on the driver's side. How to reset gem car controller. The brushes are inspected for loose leads, cracks, length and replaced if necessary then seated to remove hard glazing to allow the proper seating to the commutator. Club Car charging problems? Remove any rusted motor lead from the other end at the controller. To perform this test you can use a cheap $20 or less Infrared Temperature Gun. BRAKES 4 - 5 FRONT BRAKE ASSEMBLY OPERATION When applying the brake pedal, pedal pressure DESCRIPTION forces the brake fluid through the brake line, from the master cylinder to each caliper. Three-point automotive shoulder/lap belts are used 3.

If the OBC detects a problem in either the charging or drive system, it will shut that feature off. Improper use and care of batteries can result in serious personal injury or property damage. The motor speed (RPM) is monitored by a small magnet and a speed sensor (tachometer) mounted to the center rear of the motor (see figure 20). How to reset gem car controller wiring diagram. BRAKES 4 - 11 BRAKE PEDAL ASSEMBLY OPERATION The brake pedal pivots on a shaft mounted on the DESCRIPTION bracket. ELECTRICAL 5 - 32 MOTOR CONTROLLER OPERATION The controller functions automatically when the DESCRIPTION master disconnect switch is in the ON position. What if the fault is not cleared? Place the charger in a breezy location, while disengaging dust or mud that might be blocking the charger's vent. 7 - 15 BODY MUDFLAP INSTALLATION 1. See Dash Panel Upper in Body section.

How To Reset Gem Car Controller

5 - 13 ELECTRICAL DRIVE AND POWER SYSTEM (Continued) Step Action 1. The charger interlock switch is stuck. The purchaser agrees to allow no individual under the age of majority to operate or otherwise use the merchandise purchased from Plum Quick Motors. 1 Electrical System Diagram The electrical system of the GEM is shown in the NOTE: The master disconnect switch is located block diagram above. A core is required and must be sent to Ride-4-Fun to complete your order. Club Car Golf Carts - On Board Computer | How to reset. You can troubleshoot these parts individually if you are experiencing problems with your golf cart. You can call for availability 1-803-548-7205. Once the OBC has been reset, you can move on to troubleshooting the golf cart and charging system.

When I put the original back in, it was normal again. The mudguards are color keyed to match the hood. The two, four and six passenger models have a cut out to accommodate the Trunkback/Golfback/Clip- 1. You must manually correct the fault by powering down, waiting 30 seconds and restoring power. 6 PASSENGER & LONG 2. Check the fit of the mud flap to the vehicle. Restoration of existing controller setting - Ride-4-Fun will restore all your controller settings to guarantee your GEM is properly programmed. BRAKES 4 - 13 PARK BRAKE LEVER OPERATION ASSEMBLY Pulling up on lever causes the park brake adjuster assembly to pull on the park brake cables. How to reset gem car controller repair troubleshoot. SUSPENSION AND STEERING 2 - 7 CONTROL ARM ASSEMBLY 4. Note: Two different type motors were made for 36 volt Series carts for both Club Car and EZ-GO carts. Chrysler's Global Electric Motorcars division of Neighborhood Electric Vehicles, or NEVs, has become a forerunner in just 12 years in the low-speed electric vehicle market, producing six models for use at universities, planned communities, industrial complexes, airports and resorts. Connect electrical connections, if any. A basic There are numerous variations in the skill level of understanding of electronics and troubleshooting personnel that service this vehicle.

How To Reset Gem Car Controller Wiring Diagram

Therefore it's recommended to contact Ride-4-Fun, and speak with our technicians who can help determine the root cause of your GEM car problem. Replace the mounting bolts through park brake Two cables are attached to the park brake lever by lever brackets. Not sure if car will run without it. All motors returned are subject to manufactures inspection and customer pays for shipping both ways. I recently refurbished this car and had the batteries recharged. If removing the upper control arm only, use a 3/4-inch wrench and socket and remove the (WITH BUSHINGS) spring/shock absorber lower mounting bolt. Lift seat cushion up and away to remove.

If you have issues then please give us a call @ 1-803-548-7205. ELECTRICAL 5 - 30 Pack recovery (PRC) algorithm selection is not the PRC algorithm is indicated by the '80%' and stored in permanent memory. Proceed to Step 10. brake, momentarily step on accelerator pedal and measure the voltage between the white wire connected to the contactor coil and 72 volt negative terminal at PSDM. Refer to the back of your product manual for the software revision and make the appropriate adjustment. The fact that I am getting the same error code with a different controller eliminates that controller as the issue. So, what are my options if I need to replace or repair my controller: Replacing a controller can be costly and it must integrate with car specific settings and cable hook-ups, so it's important to understand your options when it needs to be replaced.

After checking the water level in the battery, you could leave the car plugged in with the "Main Disconnect Switch" on, and the charger will assess and charge the battery for up to 24 weeks. Series and Sepex battery pack layouts below. Remove electrical connections, noting connection and orientation for each wire. Rebuild of your existing controller - Your controller is rebuilt to ensure a 100% smooth installation and perfect operation in your GEM. 5 - 25 ELECTRICAL TESTING FOR DEFECTIVE CELLS Flooded batteries need water. Individual battery volts range from 12. 16 voltage high electrical fault verify voltage >86vdc, if higher, run lights to reduce. ELECTRICAL 5 - 88 MAIN HARNESS PASSENGER REAR HARNESS CONNECTIONS Connector Number Connects To Number of Pins in Connector PSDM J6 72 Volt Ground PSDM-Disconnect Switch PSDM-BATT(-) 12 Volt Ground Charger - Battery Temp Sensor Switch-Park Brake November 2007 GEM Service Manual... Using reference marks, align steering wheel to steering shaft and place on shaft. The headlamps and turn signal lamps are mounted in the hood. Days indicated in color key are business days. SUSPENSION AND STEERING 2 - 13 STEERING WHEEL DESCRIPTION The steering wheel assembly consists of two parts, the steering wheel and the steering wheel cover. See Bench with bench and bucket seats. 2 - 10 SUSPENSION AND STEERING REAR HUB AND REMOVAL BEARING/SPINDLE 1.

Bench test your controller to determine if it needs service before spending money on repairs. We then clean and brush the aluminum to a satin finish. I put all new brakes, bearings, added disc brakes, new batteries, and a new E-Brake handle assembly. Separate the parking brake cables at the front frame from the brake backing plate. Monitor the temperature on the painted motor case. Purple motors are upgraded stock or aftermarket motors that you, the customer ship to us for speed and torque performance upgrades. 7 - 3 BODY THREE-POINT SEAT BELT REMOVAL 1. I also had my Zivan charger rebuilt and updated.